550KN T Head Cast Iron Mooring Bitts Casting Molds Galvanized For Marine Outfitting

Material and Manufacturing

● Main Material: Usually, HT200 gray cast iron is selected. HT200 features good casting properties, shock absorption, and wear resistance. It can meet the usage requirements of the T - shaped cast - iron bollard in the wharf environment, withstanding the tension and impact force when the ship is moored.

● Auxiliary Materials: Some auxiliary materials are also used. For example, high - strength steel is generally used for anchor rods, and common carbon steel or stainless steel is used for nuts and washers to ensure the connection strength and reliability. Elastic materials such as rubber and polyurethane can be used as the core filler of the bollard to buffer and protect the mooring ropes.

● Mold Design and Fabrication: Advanced CAD/CAM technology is utilized for mold design to ensure every dimension of the T - shaped cast - iron mooring bollard is precisely accurate. The 3D printing rapid prototyping technology is employed to produce mold prototypes, enabling simulated assembly and optimization. This significantly shortens the mold development cycle and improves production efficiency.

● Melting and Pouring: Medium - frequency induction furnaces are used for melting, precisely controlling the temperature and chemical composition of the molten iron to ensure its purity. During the pouring process, an automated pouring system is applied to achieve precise control of the pouring speed and volume. This effectively reduces casting defects such as misruns and pores, increasing the product yield by 15%.

● Machining and Surface Treatment: High - precision CNC machining equipment is used to conduct precision machining on key parts of the mooring bollard, such as the installation surface and mooring holes. The dimensional tolerance is controlled within ±0.05mm. The surface is treated by hot - dip galvanizing, with the thickness of the galvanized layer reaching 80μm, which is 1.5 times the industry standard, effectively extending the product's service life.

1. Sturdy and Durable: Made of high-quality cast iron, the T-shaped structure distributes stress reasonably, featuring strong compressive and anti-deformation capabilities. It can withstand a pulling force of over 5000N and has a service life of more than 15 years.

2. Convenient Installation: It is adaptable to various installation methods. Whether it is fixed with bolts or embedded installation, both are simple and easy to operate, which can shorten the construction period by 30%, saving time and effort.

3. High Corrosion Resistance: After special anti-rust treatment, a dense protective film is formed on the surface, making it fearless of the erosion of seawater and sea breeze, and it can operate stably in harsh marine environments.

4. Rope-friendly: The unique T-shaped contour increases the contact area with the mooring rope, making it easy and firm to wind, effectively reducing the risk of the rope slipping and making mooring safer.

5. Wide Adaptability: There are various specifications and models available, ranging from the lightweight type suitable for small ships to the heavy-duty type capable of fixing large cargo ships, fully meeting the mooring needs of various ships.

Technical parameters:

Application Scenarios:

1. Inland River Ports: There are a large number of passing vessels and the transportation is busy. With its excellent stability, the T-shaped cast iron mooring bollard can effectively deal with frequent mooring, ensuring that various inland river vessels can dock in an orderly manner and the cargo can be loaded and unloaded smoothly, thus improving the efficiency of inland river shipping.

2. Container Terminals: When large container ships dock, they generate a large impact force and have high mooring requirements. The strong tensile force bearing capacity of the T-shaped cast iron mooring bollard can firmly fix the ships, ensuring the safe and efficient operation of the container loading and unloading process.

3. Cruise Homeports: Cruise ships are huge in size and carry a large number of passengers, so they have extremely high requirements for the safety and stability of docking. This mooring bollard can accurately position the cruise ships, preventing shaking and creating a safe and comfortable environment for passengers to board and disembark.

4. Frontier Ports: The vessels entering and leaving frontier ports are tasked with inspection, patrol, etc., and the environment is complex and changeable. The high corrosion resistance and solid structure of the T-shaped cast iron mooring bollard enable it to adapt to the harsh climate and seawater erosion at the ports, ensuring that the vessels can be reliably moored at any time.

5. Leisure Tourism Wharves: These wharves accommodate the docking of leisure vessels such as sightseeing boats and sailboats. The T-shaped cast iron mooring bollard is not only practical, but its simple appearance can also blend in with the surrounding landscape. It is convenient for mooring rope operations and enhances the boarding experience of tourists.

Support and Services:

1. Professional Technical Team: We have a professional technical team composed of senior engineers and technical experts who possess rich experience and profound professional knowledge in the field of cast iron mooring bollards. Team members are not only proficient in the design and production processes of T-shaped cast iron mooring bollards, but they can also provide customized solutions according to customers' specific needs. Whether it's product selection, installation guidance, or technical consultation, our technical team can respond promptly and provide you with accurate and professional advice.

2.Comprehensive After-sales Service

Since you purchase the T-shaped cast iron mooring bollard, we will provide you with comprehensive after-sales guarantees. When the product is delivered, we will provide detailed installation instructions and arrange for professional personnel to provide online or on-site installation guidance to ensure the smooth progress of the installation process. During the warranty period, if there are any quality problems with the product, we will repair or replace it free of charge. After the warranty period, we will still continue to provide you with technical support and spare parts supply to meet your subsequent maintenance needs at a reasonable price. In addition, we have established a regular follow-up mechanism to actively understand your usage experience and needs, and continuously improve our services.

This T-shaped cast iron mooring bollard, relying on the ingenuity of the professional technical team, has excellent quality. With comprehensive after-sales service, it can eliminate customers' worries. We are committed to providing reliable guarantees for ship berthing and look forward to joining hands with you all to contribute to the safe development of the maritime industry.

In addition, we offer a range of services to complement our mooring bollards products. These include custom design and engineering, installation and commissioning, and repairs and upgrades. Our goal is to provide a comprehensive solution to meet your mooring needs, from product selection to ongoing support.

Any question please let us know ,our JinCheng maritime will provide you the best service with 7*24 hours ~