8 Strand CCS Mooring Rope PP PE Polypropylene Danline Polyester Nylon for Boat Packing Rope

Product Description:

Material Advantages:

Product Name: 8-strand monofilament/8-strand braided rope (CCS certified) for marine mooring.
Material Combination: Polypropylene (PP), polyethylene (PE), polypropylene (PP) blends, polyester (PET), nylon (NYL), and other high-strength materials.
Construction: 8-strand braided, uniform linear density, high strength, and excellent tensile strength.
Main Applications: Ship mooring, cable lashing, offshore packaging and logistics securing, dock loading and unloading, and port vessel maintenance.

Manufacturing Process:

1. Raw Material Pretreatment

Material Storage and Inspection
PP, PE, polyester, nylon, and other raw materials are stored according to specifications and randomly inspected for color, particle size, moisture content, and impurities. Material certificates of conformity and chemical stability test reports required for CCS certification are also collected.

Particle Sizing and Drying
Pellets are screened and dried to control moisture content to prevent hydrolysis and air inclusion during extrusion.

Fiber Pretreatment
Preparing materials in multi-strand or monofilament form, surface treatment (such as UV protection, slip enhancement, and anti-friction) and cleaning are performed.

2. Mixing and Proportioning

Formulation Design
Determine the ratio of each component (PP/PE/nylon/polyester, etc.), fiber type, and fiber cross-sectional diameter based on product specifications.

Material Mixing
Mix different materials in a predetermined ratio to ensure color consistency and uniform physical properties.

Pre-Stretching Stretching/Microstretching (if applicable)
Preliminary pre-stretching of some filaments to improve the stability and uniformity of subsequent twisting.
III. Extrusion and Rope Forming

Compound Melt Extrusion
The mixed material is fed into the extruder, where it is propelled, melted, and homogenized to form a uniform melt.

Solidification and Shaping
The melt passes through the spinning orifice to form filaments, which are then cooled and shaped.
8-Strand Braiding
Eight monofilaments are braided at a set tension and passed through a braiding line to form an 8-strand braid.
Pre-Stretching and Tensioning
The core strands of the 8-strand braid are tensioned to ensure uniform density and avoid excessive initial elongation.
Surface Treatment
If necessary, UV protection coating, wear-resistant coating, and smooth surface treatment are applied to improve durability in seawater environments.
IV. In-Process Testing and Quality Control

Mechanical Property Testing
Tensile strength, elongation, fracture toughness, etc. are sampled according to standards. Test
Appearance and Dimensional Inspection
Measurement of diameter, rope roundness, end treatment quality, and winding consistency
Environmental Adaptability Testing
Salt spray, UV, and heat and humidity simulation tests ensure long-term reliability at sea
Traceability and Batch Management
Establish a quality traceability code for each batch of product, recording raw material batch number, process parameters, and test results
V. End Treatment and Finished Product Finishing
End Sealing
Prevent unwinding by heat sealing, knotting, or using a rapier tip
Roll Forming
Roll the finished rope into a roll according to specifications, specifying the roll diameter, roll weight, and labeling information
Labels and Certificates
Apply product information labels and include factory shipping information Test reports, material certification, CCS certificate, etc.
VI. Finished Product Inspection and Release

Factory Review
Final review against process parameters, customer specifications, and CCS certification requirements
Spot Inspection and Approval
Second spot inspection of key diameters and strength points. Only qualified products are released for storage or shipment.
VII. Packaging, Transportation, and Storage

Packaging Requirements
Packaging according to order specifications, marked with length, diameter, weight, batch, and certification information.
Storage Conditions
Keep in a cool, dry place away from light, moisture, mildew, and heat. Avoid sharp objects.
Shipping and Transportation
Load according to sea/land transport requirements to ensure cargo integrity during transportation.

Features:

Key Features

Strength and Durability: High-strength fiber blend design offers excellent impact, abrasion, and UV resistance, suitable for marine environments.
Corrosion Resistance: PP/PE/polyester and other materials offer strong corrosion resistance, suitable for salt spray and high humidity environments.
Flexibility and Handle: 8-strand construction provides excellent flexibility, making it easy to wrap and tie, and extending its service life.
Excellent Strength-to-Weight Ratio: Lighter material combinations offer greater ease of handling when carrying the same load.
Low or Controlled Elongation: Controlled elongation within design-permitted operating conditions ensures stable mooring.
Temperature Range: All component materials perform stably from ambient to elevated temperatures, suitable for everyday marine environments.

Technical Parameters:

Technical Parameters (Example, actual specifications subject to manufacturer's data)

Number of strands: 8
Material Combination: PP/PE/nylon/polyester (multi-fiber blend)
Nominal Diameter Range: Ø10mm – Ø60mm (customizable upon request)
Tensile Strength (Breaking Strength): Specific values ​​corresponding to diameters, please refer to the factory inspection report
Elongation: Percentage of allowable elongation under normal operating conditions
Surface Treatment: UV-resistant, wear-resistant coating, or smooth exterior treatment (optional)
Environmental Adaptability: Excellent performance in seawater environments, high humidity, and low temperatures
Certification: CCS (China Classification Society) certified, meeting relevant ship mooring standards
Origin and Packaging Specifications: Origin information, roll diameter, roll weight, and end treatment (e.g., heat-sealed, knotted, rapier tip, etc.)

Applications:

Application Scenarios

Ship Mooring: Shore-side mooring, dock hooks, and ship anchoring
Port Logistics: Fixed mooring between cargo ships and barges
Navigation and Offshore Operations: Temporary anchoring, lifting assistance, rescue support, etc.
Packaging and Transportation: Cargo packaging, container mooring, and marine packaging ropes
V. Usage and Maintenance Recommendations

Pre-use Inspection: Check for obvious wear, breakage, discoloration, or cracking. Ends must be sealed to prevent unraveling.
Usage Environment: Minimize exposure to sunlight, chemical corrosion, and extreme temperatures. If exposed to seawater, rinse thoroughly and air dry after use.
Storage: Keep the rope away from moisture and direct heat. Keep coils neatly wound to avoid damage from tangles.
Regular Inspection: Regularly inspect the rope for strength. Inspect the nodes, ends, and rope for wear and replace if necessary.
 

Support and Services:

VI. Packaging and Shipping

Conventional Packaging: Roll packaging, with roll diameter and weight customized to order.
Transportation Requirements: Comply with shipping and port handling packaging specifications, with load and length information clearly marked.
Safety Tips: Secure the rope securely to prevent sharp objects from piercing it. Wear gloves when handling to prevent cuts.
VII. Purchasing and Customization

Customization Options: Customization available based on diameter, strand count, material ratio, color, length, and end treatment.
Certifications and Testing: Factory inspection reports, material certifications, and CCS certifications are available. For minimum order quantities, delivery times, prices, and other information, please contact a sales representative for the latest quote and available specifications.

Start your worry-free choice for your maritime business with our marine steel wire ropes. Our ropes feature advanced craftsmanship and excellent quality, capable of withstanding rigorous tests. Coupled with professional technical support and considerate after-sales service, we will provide solid guarantees for your business throughout the whole process.

Any question please let us know ,our JinCheng maritime will provide you the best service with 7*24 hours ~