450KN Tee Type Cast Iron HT200 T Head Bollard Anchor Rods Galvanized Mooring Protection

450KN Tee Type Cast Iron HT200 T Head Bollard Anchor Rods Galvanized Mooring Protection

Material and Manufacturing:

Materials

● Cast Iron Material: Usually, HT200 gray cast iron is adopted. HT200 has excellent casting properties, enabling it to be easily cast into complex - shaped mooring bollards. It has a relatively low cost and high cost - performance ratio. With certain strength and hardness, it can meet the mechanical property requirements of mooring bollards in general usage environments. It also has good wear resistance and vibration - damping properties, capable of withstanding certain friction and vibration during the ship mooring process.

●Auxiliary Materials: In addition to the cast - iron main body, materials such as anchor rods, nuts, washers, anchor plates, and column - core fillers are also required. Anchor rods are generally made of high - strength steel to ensure the connection strength between the mooring bollard and the wharf foundation. Nuts and washers are usually made of corresponding metal materials, which have good corrosion resistance and mechanical properties. For column - core fillers, some materials with buffering properties, such as rubber and polyurethane, can be used to buffer the impact force during ship mooring.

Manufacturing Processes

● Mold Making: Corresponding casting molds are made according to the design dimensions and shapes of T - shaped cast - iron mooring bollards. Molds can be made of wood, metal, plastic, etc., and the commonly used process is the lost - foam process. In the lost - foam process, a model with the same shape and size as the casting is made of foam plastic. A refractory coating is applied to the surface of the model, which is then dried and formed with dry sand. Subsequently, molten metal is poured. Under high temperature, the foam - plastic model gasifies and disappears, and the molten metal takes its place. After cooling and solidifying, the casting is formed.

● Melting: The selected cast - iron materials are put into a furnace, such as a cupola furnace or an electric furnace, for melting. During the melting process, parameters such as temperature and chemical composition must be strictly controlled to ensure that the quality of the molten iron meets the casting requirements. The properties of the cast iron are adjusted by adding corresponding alloying elements and inoculants.

● Pouring: When the molten iron reaches the specified temperature and composition after melting, it is poured into the pre - prepared mold. During the pouring process, the pouring speed and quantity should be well - controlled to avoid defects such as misruns, gas pores, and slag inclusions.

● Cooling and Solidification: After pouring, the molten iron is allowed to cool and solidify naturally in the mold. The cooling rate affects the structure and properties of the casting. Appropriate cooling measures can be taken as needed, such as installing cooling pipes in the mold.

● Cleaning and Machining: After the casting has cooled and solidified, it is taken out of the mold and undergoes a cleaning process to remove surface molding sand, burrs, flash, etc. Then, according to the design requirements, the mooring bollard is machined mechanically. For example, parts such as the installation surface and mooring holes are milled and drilled to ensure dimensional accuracy and surface quality.

● Surface Treatment: To improve the corrosion resistance and service life of the T - shaped cast - iron mooring bollard, surface treatment is required, such as spraying anti - rust paint, hot - dip galvanizing, etc.

● Quality Inspection: A variety of inspection methods are used to conduct quality inspections on the mooring bollards, such as visual inspection, dimensional measurement, hardness testing, and non - destructive testing, to ensure that the products meet relevant standards and design requirements.

Design and Structure

In the current era of booming water transportation, the efficiency and safety of wharf facilities are of utmost importance. Today, we are proud to introduce a T-shaped cast iron mooring bollard specifically designed to meet the needs of modern wharves. With its exquisite design and robust structure, it will redefine the reliability of ship mooring.

I. Ingenious Design Concepts

1. Integration of Ergonomics and Mechanics
The design inspiration of this T-shaped cast iron mooring bollard comes from ergonomic principles. The T-shaped part at the top is like a broad shoulder, cleverly simulating the natural force - unloading method of the human body. When mooring a ship, it can evenly disperse the mooring tension at the best angles and in the best forms. Through professional mechanical analysis, this design enables the mooring force to be evenly transmitted among various structural parts, effectively reducing stress concentration points. Even under extreme working conditions, the mooring bollard can still remain stable as ever, ensuring the safe berthing of ships.

2. Adaptability to Diverse Scenarios
Fully considering the actual layouts of different docks and the differences in ship types, our T-shaped cast iron mooring bollards are highly flexible in size settings. From small inland river docks to large seaports, and from ordinary cargo ships to giant cruise ships, they can be precisely matched regardless of the scale and requirements. Their compact and reasonable design not only does not take up too much dock space but also can exert the maximum mooring efficiency in a limited area, perfectly fitting various complex dock operating environments.

Ⅱ. Rock-solid Structural Advantages

1. Integrated Casting Process: We adopt advanced integrated casting technology to create the entire mooring bollard into an inseparable and robust whole. Compared with traditional splicing processes, this eliminates potential welding weak points and greatly enhances the structural strength and stability. Through rigorous testing, when subjected to tensile forces far exceeding the standard load, the mooring bollard body remains intact, providing an unbreakable guarantee for ship mooring.

2. Reinforced Chassis and Stable Anchor Bolts: The bottom of the mooring bollard is equipped with an enlarged and thickened chassis, which is like a solid foundation, firmly taking root on the dock ground and significantly enhancing the anti - overturning ability. Paired with high - strength anchor bolts, through scientific pre - embedding angles and depths, it is closely connected to the dock foundation. This ensures that the mooring bollard can be firmly fixed and remain motionless even under harsh conditions such as strong winds and huge waves, providing a double - insurance for ship mooring safety.

III. Stringent Quality Inspection, Worry - Free Quality

Before leaving the factory, each T - shaped cast iron mooring bollard undergoes multiple rigorous quality inspection procedures. From the component testing of raw materials, to the real - time monitoring of the casting process, and then to the comprehensive mechanical property testing of the finished product, every detail is ensured to meet or even exceed industry standards. Our unwavering pursuit of quality is solely aimed at allowing you to use the product with peace of mind and without any worries.

The T - shaped cast iron mooring bollard, with innovative design as the pen and a sturdy structure as the ink, creates a new chapter in the field of dock safety assurance. Choosing us means choosing excellent quality and worry - free service. Let's work hand in hand to create an efficient and safe future for water transportation!

At our company, we are committed to providing our customers with the highest quality products and services. Our Mooring Bollards are no exception - they are designed to meet the highest standards of quality and reliability, ensuring that you get the best value for your money.

If you are looking for a reliable and durable solution for your quayside pier posts needs, look no further than our Mooring Bollards. With their superior quality and functionality, these bollards are the ideal choice for any marine application.

Features:

1. Solid Material: High-quality cast iron is carefully selected. It has a hard texture and can withstand the strong pulling force during the mooring of ships, ensuring the safety of docking.

2. Ingenious T-shaped Structure: With a unique T-shaped design, the mooring ropes can be wound more stably and are not easy to slip off, making the operation for crew members more worry-free.

3. Worry-free Installation: The structure is simple, and all installation accessories are complete. The installation process is not complicated, saving time and effort for wharf construction.

4. Excellent Anti-corrosion Performance: After special anti-corrosion treatment, it can resist the erosion of seawater and sea breeze and is not likely to be damaged even after long-term use.

Technical Parameters:

Application Scenarios:

1. Industrial Wharf: It can meet the docking needs of various industrial raw material transportation ships, ensure the loading and unloading of industrial production materials, and maintain the stable operation of factories.

2. Dangerous Goods Wharf: It can reliably moor ships carrying dangerous goods, provide stable support during the loading and unloading operations, and ensure the safe transfer of dangerous goods.

3. Water Sports Center: It provides mooring services for sailboats, kayaks and other boats used in competitions and training, facilitating the smooth progress of water sports.

4. Inland River Port: Under the complex hydrological conditions of inland rivers, it ensures the safe docking of passing merchant ships and tourist boats, and promotes the development of inland river shipping.

5. Logistics Hub Port: It facilitates the quick docking of logistics cargo ships, accelerates the turnover of goods, and improves the efficiency of logistics transportation.

Installation and Maintenance:

Installation and Maintenance

1. Swift Installation: First, determine the installation location according to the actual situation of the wharf. Then, use a lifting device to hoist the mooring bollard, align it with the anchor bolt holes for preliminary fixation. Next, use a spirit level to calibrate the verticality, and finally, tighten the bolts. The whole process is simple and easy to understand, allowing installation workers to quickly get started and significantly shortening the installation period.

2. Precise and Effective Maintenance: Regularly conduct a comprehensive inspection of the mooring bollard to check for any cracks or deformations. Once discovered, they need to be evaluated in a timely manner, and repaired or replaced if necessary. At the same time, check the anchor bolts. If they are loose, tighten them immediately to ensure that the mooring bollard remains as stable as ever.

3. Worry - Free Routine Maintenance: Periodically, use a wire brush to remove surface rust, and then apply anti - rust paint. The operation is easy, but it can effectively extend the service life of the mooring bollard and always maintain its optimal performance.

Support and Services:

1. Professional Technical Team:
The team members are all elites who have been deeply engaged in the ship mooring field for many years. They master cutting-edge technologies and possess rich experience. They can provide customized mooring post installation solutions based on different dock conditions and ship specifications. Also, they will control the quality throughout the production process to ensure product quality.

2. Comprehensive After-sales Service:
From the product delivery, we provide all-round after-sales guarantee. We offer installation guidance, respond promptly to after-sales issues, and provide free repair or replacement of products with quality problems during the warranty period. Even after the warranty period, we continue to supply spare parts and technical support.

The T-shaped cast iron mooring post embodies advanced craftsmanship and ingenuity. Coupled with the support of a professional team and a complete after-sales service system, it is certain to meet the mooring needs of various ships. We look forward to cooperating with you to jointly safeguard the safety of ship berthing and explore a new future for the industry.

In addition, we offer a range of services to complement our mooring bollards products. These include custom design and engineering, installation and commissioning, and repairs and upgrades. Our goal is to provide a comprehensive solution to meet your mooring needs, from product selection to ongoing support.

Any question please let us know ,our JinCheng maritime will provide you the best service with 7*24 hours ~