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High Energy Absorption Cell Type Rubber Fender with Corrosion Resistance for Marine Vessel Berthing
| Place of Origin | China |
|---|---|
| Brand Name | JC MARINETIME |
| Certification | CCS.ABS.LRS.BV.GL.DNV.NK.RMRS |
| Model Number | 500H-3000H |
| Minimum Order Quantity | 1 PC |
| Price | USD 80~1200 PER PIECE |
| Packaging Details | 1. Bare packed: packed in bundles 2. Packed in iron drums then on pallets 3. Packed in woodencase 4. Required by cllent shipping |
| Delivery Time | 10-45 Days |
| Payment Terms | T/T,Western Union,L/C,MoneyGram,D/A,D/P |
| Supply Ability | 5000-10000 Metric PC/Metric PCs Per Year |
Product Details
| Material | Rubber | Shape | Cell |
|---|---|---|---|
| Durability | Long-lasting | Packing | Normal Packing |
| Accessories | Bolt And Nut | Design | Optimized Design For Maximum Energy Absorption |
| Structure | Solid EVA | Keyword | Rubber Fenders |
| Weight | 25KG~2700KG | Warranty Period | 24 Months |
| Item No | D Fender / Fender /D Rubber Fender | Color | Black |
Product Description
High Energy Absorption Cell Type Rubber Fender With Inner Hole For Marine Vessel Berthing
Product Description
Our high-performance rubber fenders are engineered for superior marine vessel berthing protection through advanced material composition and precision manufacturing.
Material Advantages
- Main Body: Constructed from premium rubber compounds combining natural and synthetic rubber for optimal elasticity, resilience, and weather resistance
- Core Formula: Specialized blend of natural rubber with styrene-butadiene and chloroprene rubber for enhanced seawater corrosion resistance and anti-aging properties
- Reinforcement: Carbon black, anti-tear agents, and weather-resistant additives increase tensile strength, tear resistance, and wear durability
- Hardness Control: Precisely maintained at 55-65 Shore A scale for balanced buffering performance and structural stability
- Internal Structure: Multiple layers of polyester/nylon cord fabric skeleton with embedded steel plates or fiber-reinforced composites for superior load-bearing capacity
- Surface Protection: Ultra-high molecular weight polyethylene (UHMW-PE) wear-resistant plates minimize friction and prevent hull scratching
- Installation Components: Hot-dip galvanized steel or stainless steel bolts, pressure plates, and connectors for exceptional seawater corrosion resistance
Manufacturing Process
- Raw Material Preparation: High-temperature mixing of natural rubber, synthetic rubber, carbon black, antioxidants, and vulcanizing agents in precise proportions
- Structural Pretreatment: Cutting and adhesive coating of polyester/nylon cord fabric; sandblasting and anti-corrosion treatment of embedded steel plates
- Mold Preparation: Custom honeycomb structure molds with precise positioning of reinforcement components
- Compound Filling: Injection molding under 15-30 MPa pressure to ensure complete cavity filling without defects
- Vulcanization Curing: Medium-temperature long-duration process at 145-155°C for 8-12 hours with real-time monitoring
- Post-Processing: Demolding, edge finishing, dimensional verification, and UHMW-PE plate installation
- Quality Assurance: Comprehensive testing including dimensional accuracy, hardness, tensile/tear strength, and bonding strength validation
Product Features
- Superior Energy Absorption: High energy-absorption weight ratio with low reaction force, minimizing stress damage to vessels and dock structures
- Excellent Shear Resistance: Enhanced performance when combined with front panels and UHMW-PE gaskets for diagonal collision scenarios
- Structural Stability: Integral drum-like design ensures uniform pressure distribution and maintains original shape after long-term use
- Weather Resistance: Advanced rubber formulation withstands high-salt marine environments, UV exposure, and extreme temperatures (-25°C to 80°C)
- Easy Installation: Flexible mounting options including bolt fixation and welding for various dock and offshore platform applications
- Custom Sizing: Available in outer diameters from 650mm to 3000mm to accommodate vessels of all tonnages
- Low Maintenance: Durable construction reduces inspection frequency and long-term operational costs
- Safety Certified: Compliant with ISO 9001, CCS, BV and other industry standards for quality assurance
Technical Parameters
Applications
- Port & Terminal Operations: Container terminals, oil & gas terminals (LNG, crude oil), bulk cargo terminals, and passenger/ro-ro terminals
- Special Vessels: Oil tankers, LNG carriers, large cargo ships, and various commercial vessels requiring high-impact protection
- Marine Engineering: Offshore platforms, drilling rigs, wind power platforms, and boarding point protection
- Complex Environments: High-pile wharfs, caisson wharfs, ports with large tidal fluctuations, and busy waterway berths
- Specialized Vessels: Engineering barges, crane vessels, and workboats requiring temporary or long-term berthing solutions
Support & Services
After-Sales Consultation: 24/7 customer service for specification selection, usage guidance, and maintenance support
Regular Follow-up: Manufacturer visits to collect feedback and continuously improve product quality and service levels
Quality Assurance: Comprehensive support ensuring safety, efficiency, and worry-free operation for your maritime operations
Contact Information:
Any questions? Our JinCheng Maritime team provides premium service 24/7. Begin your new navigation journey with our reliable marine solutions.
Any questions? Our JinCheng Maritime team provides premium service 24/7. Begin your new navigation journey with our reliable marine solutions.
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