150KN Cast Iron HT200 T Head Boat Bollard T Head Bollard Galvanized For Boats

150KN Cast Iron HT200 T Head Boat Bollard T Head Bollard Galvanized For Boats

Material and Manufacturing:

Materials

● Cast Iron: HT200 gray cast iron is mainly used as the main material. It has good strength, wear resistance, and shock absorption properties. It can withstand the tension and impact force when a ship is moored, has excellent casting performance, can be made into complex shapes, has a relatively low cost, and is suitable for mass production.

● Steel: High - strength steel such as Q345 is often used for the anchor rods. It can be firmly connected to the cast - iron main body and effectively transfer external forces to the basic structure. For nuts and washers, common carbon steel or stainless steel can be selected. Common carbon steel has a low cost, while stainless steel has good corrosion resistance.

● Other Materials: Materials such as asphalt and  fibers are generally used as the core filler. They play a role in sealing and buffering, reducing the friction between the mooring rope and the bollard, and preventing water and impurities from entering.

Manufacturing Processes

● Casting Process: Generally, sand casting or lost - foam casting is adopted. Sand casting has a relatively low cost and is suitable for small - to - medium - batch production. Lost - foam casting offers higher precision and better surface quality, making it suitable for manufacturing bollards with complex shapes. During manufacturing, the mold of the T - shaped cast - iron bollard is made first. Then, the molten cast - iron liquid is poured into the mold. After cooling and solidifying, the casting is taken out and undergoes subsequent treatments such as cleaning and polishing.

● Machining Process: The cast bollard blank needs to be machined to ensure dimensional accuracy and surface quality. The machining operations include milling, drilling, and boring on parts such as the mounting surface and mooring holes, so that they meet the design requirements.

● Surface Treatment Process: To enhance the corrosion and wear resistance of the bollard, surface treatment is necessary. Common surface treatment methods include hot - dip galvanizing and spraying anti - corrosion paint. Hot - dip galvanizing can form a solid zinc layer on the surface of the bollard, effectively preventing the steel from rusting. Spraying anti - corrosion paint allows for the selection of different paint types with various colors and properties according to needs, serving both protective and decorative purposes.

● Assembly Process: The processed bollard shell is assembled with components such as anchor rods, nuts, washers, and anchor plates. During assembly, it is necessary to ensure that the installation positions of all components are accurate, the connections are firm, and the core filler is evenly filled.

Design and Structure

Distinguished colleagues and partners in the industry:

In the era of the booming development of the water transportation industry, the safety and efficiency of ship berthing have become the key elements of terminal operations. With enthusiasm and pride, we officially present to you the meticulously crafted T-shaped cast iron bollard. It integrates advanced design concepts and excellent structural craftsmanship, and will bring about a brand - new transformation in the field of ship mooring.

Ⅰ. Design Concept: The In - Depth Integration of Safety and Efficiency

1. Oriented by Ship Operation Requirements

We have conducted in - depth research on the force characteristics of ships during different operation scenarios such as berthing, unberthing, mooring, and shifting berths. It was found that traditional mooring bollards have certain limitations in dispersing mooring forces. Based on this, the design of the T - shaped cast - iron mooring bollard came into being. Its unique T - shaped structure effectively increases the mooring contact area and can evenly disperse the pulling force generated during ship mooring, avoiding local stress concentration and ensuring that ships can be stably berthed under various complex sea conditions.

2. Improving Terminal Operation Efficiency

In terminal operations, time is money. The design of the T - shaped cast - iron mooring bollard optimizes the mooring operation process. Crew members can complete mooring and unmooring operations more conveniently and quickly, greatly shortening the ship's stay time in the port, improving the port's throughput capacity, and bringing higher economic benefits to port operations.

Ⅱ. Structural Advantages: Robust and Durable, Fearless of Challenges

1. Integrated Casting Process, Creating an Indestructible Monolith: By adopting the advanced integrated casting technology, the T-shaped cast iron mooring bollard is crafted into an unassailable and solid whole. Compared with the traditional splicing process, it completely eliminates the potential weak points at the welded parts, fundamentally enhancing the structural strength and stability of the mooring bollard. In the strict quality inspection process, after undergoing tensile tests simulating loads far exceeding the actual service loads, the body of our mooring bollard remains intact, demonstrating rock-solid quality and providing the most reliable guarantee for ship mooring safety.

2. Reinforced Chassis and Stable Anchor Bolts, Standing Firm like a Mountain at the Wharf: The bottom of the mooring bollard is equipped with an enlarged and thickened chassis, which is like the deep roots of a giant tree firmly grounded in the earth, significantly enhancing its anti - overturning capacity. Paired with high - strength anchor bolts, through scientifically calculated embedding angles and depths, it is closely connected to the wharf foundation. In the face of harsh conditions such as strong winds, huge waves, and the impact force during ship berthing and departure, the mooring bollard can be firmly fixed in place without the slightest movement, creating a double - layer safeguard for ship mooring safety.

Ⅲ. Optimized Connection and Anchoring Methods
The connection between the anchor bolts and the wharf foundation adopts a new anchoring technology. Through special anchor固件 and grouting processes, the mooring bollard and the wharf foundation are integrated into a whole. This connection method greatly increases the connection strength between the mooring bollard and the wharf foundation. After actual tests, under extreme working conditions such as strong winds and huge waves, the connection between the T - shaped cast iron mooring bollard and the wharf foundation remains firm and reliable, ensuring the safe berthing of ships.

The launch of the T - shaped cast iron mooring bollard represents our deep understanding and active contribution to the development of the water transportation industry. We believe that with its innovative design concept and excellent structural performance, this product will become a powerful assistant for wharf operations, safeguard the safety of ship mooring, and help the water transportation industry reach new heights.

At our company, we are committed to providing our customers with the highest quality products and services. Our Mooring Bollards are no exception - they are designed to meet the highest standards of quality and reliability, ensuring that you get the best value for your money.

If you are looking for a reliable and durable solution for your quayside pier posts needs, look no further than our Mooring Bollards. With their superior quality and functionality, these bollards are the ideal choice for any marine application.

Features:

1. Sturdy and Reliable: Made of high-quality cast iron with a dense texture, it can stably bear the force during the mooring of ships. It is fearless of strong winds and huge waves, building a solid safety line for the docking of ships.

2. Innovative T-shaped design: The unique T-shaped structure makes it difficult for the mooring ropes to loosen. It is convenient to operate and improves the operation efficiency of the wharf.

3. Convenient installation: With a simplified structure and complete installation components, there is no need for a complex construction process. It can be quickly installed at the wharf, reducing the construction cost.

4. Anti-corrosion and rust-proof: The surface has undergone special anti-rust treatment to resist the erosion of seawater and sea breeze, and it can still operate stably in harsh environments.

5, Less maintenance cost: Due to its good durability and corrosion resistance, under normal use, there is no need for frequent maintenance and replacement, thus reducing the later maintenance cost.

Application Scenarios:

1. Passenger Terminal: It stabilizes the berthing of passenger ships, providing a guarantee for passengers to board and disembark safely and enhancing the travel experience.

2. Industrial Terminal: Assist ships transporting industrial raw materials and finished products to dock, ensuring the smooth flow of factory production and shipment processes.

3. Container Terminal: It enables container ships to dock steadily, ensures the rapid loading and unloading of containers, and promotes the efficient operation of logistics.

4. Yacht Marina: It is suitable for various types of yachts, facilitating berthing and travel, and providing convenience for leisure navigation activities.

5. Energy Terminal: It supports tankers, natural gas carriers, etc., ensuring the safe and orderly progress of energy loading and unloading operations.

6. Fishery Breeding Areas: It provides convenience for fishermen's boats to dock, facilitating daily breeding operations and the transportation of harvests.

7. Inland River Freight Waterways: It helps inland river cargo ships dock, facilitating the loading and unloading of goods and ensuring the smooth flow of inland river logistics.

Installation and Maintenance:

Installation and Maintenance

1. Ultra - easy Installation: Determine the location based on the conditions of the wharf and ship berthing. Use a lifting device to hoist the mooring bollard to the installation point, align it with the anchor bolt holes for preliminary fixation. Then, use a spirit level to calibrate the verticality and tighten the bolts to complete the installation. The whole process requires no complex operations, saving labor and time costs.

2. Maintenance tips: Regularly inspect the surface of the mooring bollard for any cracks or deformations. At the same time, check whether the anchor bolts are loose. If there are cracks or deformations, evaluate them in a timely manner and carry out repairs or replacements. If the bolts are loose, tighten them immediately to ensure the stability and reliability of the mooring bollard.

3. Daily Maintenance for Easy Longevity: For daily maintenance, simply use a wire brush to remove the surface rust and apply anti - rust paint. This can effectively prevent rusting. Although the operation is simple, it can greatly extend the service life of the mooring bollard and keep it in good performance all the time.

Support and Services:

1.Professional Technical Team Support

Our technical team is composed of professionals in the fields of naval architecture, materials science, etc. With rich experience and profound professional knowledge, during the product research and development stage, we use advanced simulation software to repeatedly optimize the structure of the T-shaped cast iron mooring bollard, ensuring that it can work stably in various complex marine environments. During the production process, we strictly control every single process. From the inspection of raw materials to the testing of finished products, we follow high standards to ensure the product quality. Moreover, the team will also provide customers with customized technical solutions, helping them select the most suitable mooring bollard model according to their actual needs.

2.Comprehensive After-sales Service

Since you purchase the T-shaped cast iron mooring bollard, we will provide you with comprehensive after-sales guarantees. When the product is delivered, we will provide detailed installation instructions and arrange for professional personnel to provide online or on-site installation guidance to ensure the smooth progress of the installation process. During the warranty period, if there are any quality problems with the product, we will repair or replace it free of charge. After the warranty period, we will still continue to provide you with technical support and spare parts supply to meet your subsequent maintenance needs at a reasonable price. In addition, we have established a regular follow-up mechanism to actively understand your usage experience and needs, and continuously improve our services.

For our T-shaped cast iron mooring bollard, professional forces escort it throughout the whole process, from design and research and development to after-sales guarantee. The professional technical team endows the product with excellent performance, and the comprehensive after-sales service relieves you of any worries. Choosing us means choosing a reassuring and reliable ship mooring solution. We look forward to working with you to jointly promote the development of the ship mooring industry.

In addition, we offer a range of services to complement our mooring bollards products. These include custom design and engineering, installation and commissioning, and repairs and upgrades. Our goal is to provide a comprehensive solution to meet your mooring needs, from product selection to ongoing support.

Any question please let us know ,our JinCheng maritime will provide you the best service with 7*24 hours ~