150KN T Type Cast Iron HT200 Mooring Bollards Cast Bollard Galvanized Ship docking

150KN T Type Cast Iron HT200 Mooring Bollards Cast Bollard Galvanized Ship docking

Material and Manufacturing:

Materials

● Primary Material: Generally, HT200 cast iron is selected. This material has good strength, enabling it to withstand the large tensile forces and external forces generated during ship mooring, ensuring the stability of the bollard. It also has excellent wear resistance, so that friction with mooring ropes during long - term use will not easily cause surface damage. Its casting performance is outstanding, facilitating casting into complex T - shaped structures. Moreover, the cost is relatively low, which can effectively control the product cost while ensuring performance.

● Auxiliary Materials: The anchor rods usually adopt high - strength carbon steel or alloy steel, which have high tensile strength and good toughness, ensuring the firm connection between the bollard and the dock foundation. Nuts and washers are generally made of metal materials that match the material of the anchor rods to guarantee the reliability and stability of the connection. The core filling material can be concrete or other high - strength filling materials, which are used to enhance the overall structural strength of the bollard and improve its impact and deformation resistance.

Manufacturing

●Casting Process: Generally, sand casting is adopted. Firstly, a wooden or metal mold matching the shape of the T - shaped cast - iron mooring post is fabricated. The mold is placed in a sand box, filled with molding sand and compacted. After that, the mold is taken out to form the casting cavity. Then, the molten cast - iron liquid is poured into the cavity. After cooling and solidifying, the sand mold is broken to take out the casting. Lost - foam casting can also be used. In this process, a model is made of foam plastic, coated with refractory paint on the surface, buried in dry sand and compacted by vibration. When casting, the foam - plastic model gasifies and disappears, and the molten metal fills to form the casting. This process features high dimensional accuracy and good surface quality.

●Processing Technology: After casting, the mooring post blank needs to be machined. Machining operations such as turning, drilling, and milling are carried out on parts like the installation surface and mooring holes to ensure dimensional accuracy and surface roughness, meeting the usage requirements. The surface of the mooring post also needs to be derusted, for example, by shot blasting. The shot blasting machine throws pellets to impact the surface of the mooring post, removing rust and impurities and improving surface adhesion. Then, anti - corrosion treatments such as painting or galvanizing are carried out to extend the service life.

● Assembly Process: Assemble the processed main body of the cast - iron mooring post with components such as anchor rods, nuts, washers, and anchor plates. First, pass the anchor rod through the installation hole of the main body of the mooring post, install the anchor plate at the bottom, and then tighten the nut to ensure that all components are firmly connected. During the assembly process, adjust the positions of various components to ensure the overall verticality and horizontality of the mooring post. Finally, fill the core filler to complete the manufacturing of the T - shaped cast - iron mooring post.

Design and Structure

Distinguished colleagues and partners in the industry:

In the era of the booming development of the water transportation industry, the safety and efficiency of ship berthing have become the key elements of terminal operations. With enthusiasm and pride, we officially present to you the meticulously crafted T-shaped cast iron bollard. It integrates advanced design concepts and excellent structural craftsmanship, and will bring about a brand - new transformation in the field of ship mooring.

I. Design Concept: The In - Depth Integration of Safety and Efficiency

1. Oriented by Ship Operation Requirements

We have conducted in - depth research on the force characteristics of ships during different operation scenarios such as berthing, unberthing, mooring, and shifting berths. It was found that traditional mooring bollards have certain limitations in dispersing mooring forces. Based on this, the design of the T - shaped cast - iron mooring bollard came into being. Its unique T - shaped structure effectively increases the mooring contact area and can evenly disperse the pulling force generated during ship mooring, avoiding local stress concentration and ensuring that ships can be stably berthed under various complex sea conditions.

2. Improving Terminal Operation Efficiency

In terminal operations, time is money. The design of the T - shaped cast - iron mooring bollard optimizes the mooring operation process. Crew members can complete mooring and unmooring operations more conveniently and quickly, greatly shortening the ship's stay time in the port, improving the port's throughput capacity, and bringing higher economic benefits to port operations.

II. Structural Advantages: Robust and Durable, Fearless of Challenges

1. Integrated Casting Process, Creating an Indestructible Monolith: By adopting the advanced integrated casting technology, the T-shaped cast iron mooring bollard is crafted into an unassailable and solid whole. Compared with the traditional splicing process, it completely eliminates the potential weak points at the welded parts, fundamentally enhancing the structural strength and stability of the mooring bollard. In the strict quality inspection process, after undergoing tensile tests simulating loads far exceeding the actual service loads, the body of our mooring bollard remains intact, demonstrating rock-solid quality and providing the most reliable guarantee for ship mooring safety.

2. Reinforced Chassis and Stable Anchor Bolts, Standing Firm like a Mountain at the Wharf: The bottom of the mooring bollard is equipped with an enlarged and thickened chassis, which is like the deep roots of a giant tree firmly grounded in the earth, significantly enhancing its anti - overturning capacity. Paired with high - strength anchor bolts, through scientifically calculated embedding angles and depths, it is closely connected to the wharf foundation. In the face of harsh conditions such as strong winds, huge waves, and the impact force during ship berthing and departure, the mooring bollard can be firmly fixed in place without the slightest movement, creating a double - layer safeguard for ship mooring safety.

At our company, we are committed to providing our customers with the highest quality products and services. Our Mooring Bollards are no exception - they are designed to meet the highest standards of quality and reliability, ensuring that you get the best value for your money.

If you are looking for a reliable and durable solution for your quayside pier posts needs, look no further than our Mooring Bollards. With their superior quality and functionality, these bollards are the ideal choice for any marine application.

Features:

1. Sturdy and durable: Made of high-quality cast iron, it has a stable structure, can withstand high-intensity pulling force, ensures the safety of ships during berthing, and has a long service life.

2. Optimized T - Shape Design: The unique T - shape design conforms to ergonomics, which is convenient for crew operation. It can effectively prevent the mooring ropes from slipping off and improve the mooring efficiency.

3. Convenient installation: With a simplified structure and complete installation components, there is no need for a complex construction process. It can be quickly installed at the wharf, reducing the construction cost.

4. Anti-corrosion and erosion resistance: Advanced anti-corrosion technology is applied, enabling it to withstand the erosion of seawater and sea breeze. It is durable and reduces the maintenance cost.

Application Scenarios:

1. Industrial Wharf: It can meet the docking needs of various industrial raw material transportation ships, ensure the loading and unloading of industrial production materials, and maintain the stable operation of factories.

2. Military Port: It can reliably moor military ships, ensuring that military ships can dock stably during strategic deployments and material supplies, meeting the needs of military operations.

3.Tourist Wharf: It facilitates the docking of sightseeing cruise ships, allowing tourists to board and disembark safely and conveniently, and enjoy a relaxing and pleasant water tour.

4. Fishery Breeding Areas: It provides convenience for fishermen's boats to dock, facilitating daily breeding operations and the transportation of harvests.

5. Passenger Terminal: Ensure the stable mooring of passenger ships, making it convenient for passengers to board and disembark safely, and enhancing the travel experience.

Installation and Maintenance:

Installation and Maintenance

1. Preparation before Installation: Before installation, determine the model and installation location of the T-shaped cast iron mooring bollard according to the actual usage requirements of the wharf and the scale of ship berthing. The installation location is generally preferably 0.5 - 0.8 meters away from the front line of the wharf. If it is too close, it is likely to be hit when the ship approaches or departs, and it is also unsafe for the mooring operation. If it is too far back, it will interfere with the operation of the loading and unloading machinery and may also damage the mooring ropes. At the same time, ensure that the foundation at the installation location is solid and flat, and clean up the surface debris and uneven parts to prepare for the subsequent installation.

2. Installation Process: Use a lifting device to hoist the mooring bollard to the designated location, align it with the pre-planned installation holes, insert the anchor bolts for preliminary fixation. Then, use tools such as a spirit level to carefully adjust the verticality of the mooring bollard to ensure that it is in a vertical and stable state. Finally, tighten the anchor bolts to complete the installation.

3. Easy Maintenance: During daily maintenance, regularly check the surface of the mooring bollard for any cracks, deformations, or rust. In case of slight rust, remove the rust with a wire brush and then apply anti-rust paint. At the same time, regularly check the anchor bolts and tighten them immediately if they are loose to ensure that the mooring bollard remains stable at all times.

Support and Services:

1.Professional Technical Team Support:

Our technical team is composed of experts from multiple fields such as naval architecture and material science, boasting rich industry experience. During the research and development of the T-shaped cast iron mooring bollard, we utilize simulation technology to optimize its structure, ensuring that the product can withstand enormous tensile forces even in harsh environments. Moreover, the team will tailor mooring solutions for customers according to the conditions of the wharf and the types of ships, and can also provide on-site technical guidance to ensure accurate installation.

2.Comprehensive After-sales Service System:
We are well aware that high-quality after-sales service is of vital importance to customers. After the product is delivered, we will provide customers with detailed installation instruction manuals and video tutorials to help them complete the installation smoothly. If customers encounter problems during the installation process, our after-sales team will provide remote technical support at any time, and if necessary, we will dispatch professional personnel to the site for assistance. During the product warranty period, if a failure occurs due to quality problems, we will provide free repair or replacement services. After the warranty period, we will continue to provide long-term technical support and spare parts supply to ensure that the T-shaped cast iron mooring bollard always maintains a good operating condition. We have also established a perfect customer feedback system (customer feedback system), regularly understanding customers' usage experiences and needs, so as to continuously improve our products and services.

Our T-shaped cast iron mooring bollard, with the meticulous creation of the professional technical team and the comprehensive after-sales service system, has excellent quality and reliability. Choosing our product means choosing professionalism, peace of mind, and a long-term partnership. We look forward to working hand in hand with our customers, contributing to the ship docking industry, and jointly promoting the development and progress of the industry.

In addition, we offer a range of services to complement our mooring bollards products. These include custom design and engineering, installation and commissioning, and repairs and upgrades. Our goal is to provide a comprehensive solution to meet your mooring needs, from product selection to ongoing support.

Any question please let us know ,our JinCheng maritime will provide you the best service with 7*24 hours ~